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TECHNICAL TIP #2: Connector Feedthroughs And
Inserts
Old connector guys will tell stories of the days when
connectors were described as having "primary" and
"secondary" alignment" mechanisms. The primary mechanism was usually taken to be the alignment of the optical fibers provided by the outside
surface of the connector feedthrough (the device allowing two connectors to be
mated). Secondary alignment is that internally provided by fixtures
within the feedthrough. The more alignment features a connector style
feedthrough exhibits, the lower will be the mated connector’s optical attenuation.
For example, in the older 905-type subminiature assembly
connector (SMA), there is only the primary alignment mechanism offered by the
feedthrough. But for the 906-type SMA connector, the small "shoulder"
machined onto the 906-connector ferrule offered both a primary and secondary
alignment. When a small plastic "full" sleeve is placed over the
shoulder of the 906 ferrule, and the assembly is inserted into the feedthrough, it allows
a mating 906-connector ferrule to slide into the other side of the full sleeve.
This also internally aligns the ferrules. In addition, the outer surface of
the feedthrough still provides a primary alignment mechanism. This is the reason
why the 906 style SMA was more expensive and had a lower insertion loss than its
905 predecessor. With the advent of the ceramic-tip SMA, both styles are still
available.
With the popularity of the ST connector which has both
metallic and ceramic ferrules, do the primary and secondary mechanisms still
exist? The answer is yes. Inside of the ST feedthrough is a permanent sleeve
which no longer has to be separately attached as with the SMA connector. This ST
sleeve can be either metal or ceramic material. The outer housing of the ST
feedthrough still provides a primary alignment scheme, and the inside sleeve
provides the secondary alignment method.
A mistake that is often made mismatches the connector ferrule
material and the feedthrough sleeve material. In other words, some designers
choose a metal sleeve feedthrough for use with a ceramic ST ferrule, or the
opposite. Since the ceramic will eventually wear down the metal, the mating and
unmating process if done enough times, will allow the secondary alignment
mechanism to become loose. This will result in a radial mismatch of the fibers
producing a higher than expected insertion loss for the mated fibers. To avoid
problems, be sure to match the feedthrough material to the connector ferrule
material in any design.
Kim Jovanovich
President, Omni Technologies,
Inc.
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